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Power transmission system with chain and two sprockets

**Library:**Simscape / Driveline / Couplings & Drives

The Chain Drive block represents a power transmission system with a chain and two sprockets. The chain meshes with the sprockets, transmitting rotary motion between the two. Power transmission can occur in reverse, that is, from driven to driver sprocket, due to external loads. This condition is known as back-driving.

The drive chain is compliant. It can stretch under tension or slacken if loose. The compliance model consists of a linear spring-damper set in a parallel arrangement. The spring resists tensile strain in the chain. The damper resists tensile motion between chain elements.

The spring and damper forces act directly on the sprockets that the chain connects. The spring force is present when one chain branch is taut. The damper force is present continuously. To represent and report a failure condition, the simulation stops and generates an error if the net tensile force in the chain exceeds the specified maximum tension value.

The block accounts for viscous friction at the sprocket joint bearings. During
motion, viscous friction causes power transmission losses, reducing
chain-drive efficiency. These losses compound due to chain damping. To
eliminate power transmission losses in the chain drive, in the
**Dynamic** settings, set the parameters for
viscous friction and chain damping to zero.

The tensile strain rate in the chain is the difference between the sprocket tangential velocities, which are each the product of the angular velocity and pitch radii. Mathematically,

$$\dot{x}={\omega}_{A}{R}_{A}-{\omega}_{B}{R}_{B},$$

where:

*x*is the tensile strain.*ω*,_{A}*ω*are the sprocket angular velocities._{B}*R*,_{A}*R*are the sprocket pitch radii._{B}

The figure shows the relevant variables.

The chain tensile force is the net sum of the spring and damper forces. The spring force is the product of the tensile strain and the spring stiffness constant. This force is zero when the tensile strain is smaller than the chain slack. The damper force is the product of the tensile strain rate and the damping coefficient. Mathematically,

$$F=\{\begin{array}{cc}-\left(x-\frac{S}{2}\right)k-\dot{x}b,& x>\frac{S}{2}\\ -\dot{x}b,& \frac{S}{2}\ge x\ge -\frac{S}{2}\\ -\left(x+\frac{S}{2}\right)k-\dot{x}b,& x<-\frac{S}{2}\end{array},$$

where:

*S*is the chain slack.*k*is the spring stiffness constant.*b*is the damper coefficient.

The chain exerts a torque on each sprocket equal to the product of the tensile force and the sprocket pitch radius. The two torques act in opposite directions according to these equations:

$${\tau}_{A}=-F\xb7{R}_{A}$$

$${\tau}_{B}=-F\xb7{R}_{B}$$

Where:

*τ*is the torque that the chain applies on sprocket_{A}*A*.*τ*is the torque that the chain applies on sprocket_{B}*B*.

In terms of velocity and consideration of friction, these equations apply:

$${\omega}_{A}\xb7{R}_{A}={\omega}_{B}\xb7{R}_{B}$$

$$\left({\tau}_{A}-{\mu}_{A}\xb7{\omega}_{A}\right){R}_{B}=-\left({\tau}_{B}-{\mu}_{B}\xb7{\omega}_{B}\right){R}_{B}$$

Where:

*ω*is the rotational velocity for sprocket_{A}*A*.*ω*is the rotational velocity for sprocket_{B}*B*.*μ*is the coefficient of viscous friction for sprocket_{A}*A*.*μ*is the coefficient of viscous friction for sprocket_{B}*B*.

Use the **Variables** tab to set the priority
and initial target values for the block variables before simulating.
For more information, see Set Priority and Initial Target for Block Variables.

Unlike block parameters, variables do not have conditional visibility.
The **Variables** tab lists all the existing
block variables. If a variable is not used in the set of equations
corresponding to the selected block configuration, the values specified
for this variable are ignored.

The sprocket tooth ratio equals the sprocket pitch radius ratio.

Chain inertia is negligible.